HVMC & IC Engineering

Turnkey Services

High Value Manufacturing Consulting and Japan’s IC Engineering Corporation have joined together to provide turnkey engineering solutions to North American manufacturers. The partnership will combine HVMC’s New Business Development with ICE’s Best in Class Project Based Engineering Services.

Founded in 1994 as a joint venture between Isuzu Motors Limited and Chiyoda Corporation, ICE specializes in automotive “turnkey” engineering services on an international basis. Today, ICE is majority owned by a large construction and engineering company located in Takamatsu, Japan.

Through this joint partnership,  they will help U.S. based manufacturers expand more efficiently and effectively utilizing Best in Class Japanese project based engineering.

As manufacturing labor resource shortages continue, both companies agree this partnership will help manufacturers to remain globally competitive.

The program will offer a variety of services from the start-up of new facilities to the expansion of established manufacturing plants. These services include but are not limited to:

 

  • Feasibility Studies
  • Project Planning
  • Process and Product Simulation
  • Process Design
  • Layout Design
  • Equipment Procurement
  • Equipment Installation
  • Production Launch Support

Japanese Engineering meets American Ingenuity

With pressing demand to expand North American manufacturing, companies are looking to outsource both individual and turnkey engineering support. By strengthening and growing America’s manufacturers we will create long term sustainability.

Bill May

Past Project Based Services

Casting and Forging

Project/Job Description Country Product/Service
New Automatic Core Setting Machine (Replacement) Japan Core
New Casting Line Incidental Facilities Japan Cyl. Head
New Casting Line Facilities for Material Supply Japan Cyl. Head
New Foundry Construction Indonesia Cyl. Block, Axle Parts
New Forging Line Facilities Indonesia Transmission Axle Parts

Building and Utility

Project/Job Description Country Product/Service
New Technology Development Center Construction Japan Office Building,Laboratory
Off-Highway Engine Service Center Construction China Office Building, Engine Test Labo. Utility
Engineering for KD Plant Construction (Commercial Vehicle) Saudi Arabia Building, Office, KD yard, Utility
Engineering for New CV Plant Construction Indonesia Building, Office, Parking, Utility

Powertrain Machining

Project/Job Description Country Product/Service
Modification for Automation of Transfer System Thailand L4 Diesel Engine
Mach. Plant Model Change Indonesia L4 Diesel Engine
Localization of CV Axle Thailand Axle Parts
Replacement of old Machine for Diff Cage Line Japan Differential Cage
Brg-CAP Line Mach. Modification Thailand Brg-CAP

Powertrain Assembly

Project/Job Description Country Product/Service
PT Plant (Mach./Assy.) Initial Facilities Introduction, Model Change, Production Capacity Increase USA V8 Diesel Engine
Mach. Plant Model Change, Production Capacity Increase, Replacement of old Machine Thailand L4 Diesel Engine
Engineering for CV Engine Assy. & Test Line Thailand L6 Diesel Engine
PT Plant (Mach./Assy.) Model Change USA V8 Diesel Engine

Stamping and Body Assembly

Project/Job Description Country Product/Service
KD Body Assy Jig Procurement from
Third Country
India SUV Pick-up
Side Body Line and Under Body Line Modification for New Model Addition India Passenger Car
Side Body Welding Assy Line Production Preparation Japan Passenger Car
P-UP Frame Welding Line Model Change Thailand Pick-Up
Facility Procurement for Body Assy Line of New Model Thailand Truck
Facility Procurement for Frame Welding Line Spain Pick-Up

Vehicle Assembly

Project/Job Description Country Product/Service
New Vehicle Assy Line Local Procurement Thailand Passenger Car
Existing Vehicle Assy Line Capacity Increase Thailand Pick-Up
Truck Assy Line Engineering for New Model Production USA Truck
Manufacturing Engineering for SKD Project Saudi Arabia Truck
Truck Body Plant Production Capacity Increase,Improvement of Production Japan Truck body
Production Preparation for New Assy Shop India Pick-Up

Painting

Project/Job Description Country Product/Service
Engineering for Existing/New Paint Shop Facilities w Paint Shop Facilities Thailand Pick-Up
New Paint Shop Facilities Thailand Truck, Pick-Up
Existing Paint Shop Replacement of Old Facilities, New Facilities Japan Truck
Preparation for New Paint Shop Facilities Indonesia Truck
New Paint Facility Introduction for Electrodeposition and Powder Coating Japan Cargo Truck

Clients

JATCO Ltd (Japan)
J-BUS Ltd. (Japan)
Jidosha Buhin Kogyo Co., Ltd. (Japan)
Jinan Geely Automobile Co., Ltd. (China)
Kanto Auto Works, Ltd. (Japan)
Magyar Suzuki Corporation (Hungary)
Mitsubishi Corporation (Japan)
Nakanishi Metal Works Co., Ltd. (Japan)
Nippon Fruehauf CO., LTD. (Japan)
Nissan Trading Co., Ltd. (Japan)
Perusahaan Otomobil Nasional Sdn Bhd (Proton). (Malaysia) PT. ASIAN ISUZU CASTING CENTER (Indonesia)
PT. Mesin Isuzu Indonesia (Indonesia)
PT. Morita Tjokro Gearindo (Indonesia)
Qingling Motors Company Limited (China)
Shanghai General Motors Corporation Limited (China)
Shonan Unitec Co., Ltd. (Japan)
Siam Nissan Automobile Co., Ltd. (Thailand)

Sojitz Automotive & Engineering, Inc. (Japan)
Sojitz (Malaysia) Sdn. Bhd. (Malaysia)
Ssangyong Motor Company (Korea)
Subaru of Indiana Automotive, Inc. (USA)
Sumitomo Corporation (Guangzhou) Ltd. (China)
Sumitomo Corporation (Japan)
Sumitomo Corporation (Shanghai) Ltd. (China)
Sumitomo Corporation Thailand Ltd. (Thailand)
Sumitomo Corporation (Tianjin) Ltd. (China)
Suzuki Automobile Manufacturing (Thailand) Co., Ltd.(Thailand) Suzuki Motor Corporation (Japan)
TEMCO corporation (Japan)
Thai International Die Making Co., Ltd. (Thailand)
Tianjin FAW Toyota Motors Co., Ltd. (China)
Toyota Industries Corporation (Japan)
Toyota Motor Corporation (Japan)
Toyota South Africa Motors (Pty) Ltd. (South Africa)
Toyota Tsusho Corporation (Japan)
Volvo Group (Thailand) Co., Ltd. (Thailand)

Value:

High Value deliverables to help you create quality products, improved throughput and cost effective operations.

Experience:

Seasoned manufacturing professionals who understand your challenges, High Value Manufacturing Consulting will minimize your learning curve and maximize your investment.

Results:

Our clients want bottom line results, whether it’s greater margins, enhanced quality or maximized throughput, High Value Manufacturing Consulting knows you value the return on your investment.